Prototype Cast - PCMI

Prototype Processes

• Sand cast process for low volume / large parts
• Plaster cast process for low volume / thin wall with high finish
• Die cast process for part validation / thin wall / reduced machining
• Die cast process for bridge production requirements

Low Volume Casting Operations

• Sand Cast production process using automated Hunter line
• Die cast process for service work or low volume orders
• Transition product from prototype phase to production phase
• Lower cost for casting processes to meet service orders

Prototype / Production Cast Materials

• Ferrous material Iron:
  45-12 / 5506 / 7003 / additional
• Non-Ferrous poured aluminum:
  A356.0 / A355.0 / 319.0 / 206.0
• Non-Ferrous die cast aluminum:
  ADC12 / 380.0 / 383.0 / 413.0 / 360.0
• Non-Ferrous poured magnesium:
  AZ91 / AZ63 / K1A / additional

Prototype / Production Inspection Process

• Material testing and documentation for each order.
• CMM Inspection process and documentation with each order
• Process flow documentation as required.
• 3rd party X-ray / mechanical material testing

Ferrous and Non-ferrous sand cast process
Plaster cast process for prototype thin wall
Die cast prototype and production processes
Ferrous and Non-ferrous materials
Fast / Flexible / Competitive