Ferrous / Non-Ferrous Casting

Prototype Processes

  • Sand cast process for low volume / large parts.
  • Forged products for prototype and mass production up to 10 pounds.
  • Die cast process for part validation / thin wall / reduced machining.
  • Die cast process for bridging production requirements.

Production Cast Operation

  • Sand Cast production process using automated Hunter line.
  • Die cast process for service work or low volume orders.
  • Transition product from prototype phase to production phase.
  • Lower cost for casting processes to meet service orders.
  • Forged products for prototype and mass production up to 10 pounds.

Prototype / Production Cast Materials

  • Ferrous material Iron:
    45-12 / 5506 / 7003
  • Non-Ferrous poured aluminum:
    A356.0 / A355.0 / 319.0 / 206.0
  • Non-Ferrous die cast aluminum:
    ADC12 / 380.0 / 383.0 / 413.0 / 360.0
  • Non-Ferrous poured magnesium:
    AZ91 / AZ63 / K1A
  • Investment/Forged Steel, Stainless Steel Alloys & Titanium Alloys.

Prototype / Production Inspection Process

  • Material testing and documentation for each order.
  • CMM Inspection process and documentation with each order.
  • Process flow documentation as required.
  • 3rd party X-ray / mechanical material testing / Magnetic Particle Inspection / Ultrasonic Inspection.

Ferrous and Non-ferrous sand cast process
Plaster cast process for prototype thin wall
Die cast prototype and production processes
Ferrous and Non-ferrous materials
Fast / Flexible / Competitive